Eddy Current Solver
• Solves sinusoidally-varying magnetic fields in frequency domain. Solves only for liner materials in 3D. It is a full wave solver thus considers displacement currents. Induced fields such as skin and proximity effects are also considered.
–渦流求解器
•解決頻域中正弦變化的磁場。僅解決3D中的襯里材料。它是一個全波求解器,因此考慮位移電流。還考慮了感應場,例如趨膚和鄰近效應。
【仿真介紹】
• Introduction to the Eddy Current Solver
– This workshop introduces the Eddy Current solver based on a simple example with a disk above a coil. This solver calculates the magnetic fields at a specified sinusoidal frequency. Both linear and nonlinear (for saturation effects) magnetic materials can be used. Also, eddy, skin and proximity effects are considered.
本仿真通過一個簡單的線圈上帶有一個磁盤(disk)的簡單模型,介紹渦流解算器的使用。該計算器可以計算在特定頻率正弦信號下的磁場。線性和非線性(飽和效應)的磁性材料均可以使用。此外,還考慮渦流,趨膚效應和鄰近效應。
• 2D Geometry:
Iron Disk above a Spiral Coil – A sinusoidal 500 Hz current will be assigned to an eight turn spiral coil underneath of a cast iron disk. The coil induces eddy currents and losses in plate. The 2D model will be setup as shown below using the 2D RZ axisymmetric solver.
•2D幾何:
螺旋線圈上方的鐵盤–正弦500 Hz電流將分配給鑄鐵盤下面的八匝螺旋線圈。線圈在板中感應出渦流和損耗。如下所示,將使用2D RZ軸對稱求解器建立2D模型。
【建模分析】
Step01 Create Design 創建設計文件
– Select the menu item Project -> Insert Maxwell 2D Design
Step02 Set Solution Type 設置解算器類型
– Select the menu item Maxwell 2D -> Solution Type
– Solution Type Window:
1. Geometry Mode: Cylindrical about Z
2. Choose Magnetic > Eddy Current
3. Click the OK button
如下圖
Step03 Set Default Units 設置默認單位
– Select the menu item Modeler -> Units
• Set units to cm (centimeters) and press OK
Step04 Create Coil 創建線圈
大小為一個2*2cm的矩形,對角線坐標為(17,0,-1)和(19,0,1),顏色設置為黃色,材料設置為銅
– Select the menu item Draw-> Rectangle
1. Using the coordinate entry fields, enter the position of rectangle
– X: 17, Y: 0, Z: -1, Press the Enter key
2. Using the coordinate entry fields, enter the opposite corner
– dX: 2, dY: 0, dZ: 2, Press the Enter key
– Change the name of resulting sheet to Coil and color to Yellow
– Change the material of the object to Copper
根據模型可知,需要8個相同的矩形模型,所以接下來將對該Coil進行復制操作,方法如下,每個矩形的中心距為3.1
共需要8個
Duplicate Coil
– Select the sheet Coil from history tree
– Select the menu item Edit-> Duplicate -> Along Line 線性排列
1. Using the coordinate entry fields, enter the first point of duplicate vector
– X: 0, Y: 0, Z: 0, Press the Enter key
2. Using the coordinate entry fields, enter the second point
– dX: 3.1, dY: 0, dZ: 0, Press the Enter key
• Total Number: 8
• Press OK
Step05 Create Plate 創建 plate
Plate的大小為41*1,頂點坐標為(0,0,1.5)和(41,0,2.5)材料為cast_iron鑄鐵,顏色為橘黃色
– Select the menu item Draw -> Rectangle
1. Using the coordinate entry fields, enter the position of rectangle
– X: 0, Y: 0, Z: 1.5, Press the Enter key
2. Using the coordinate entry fields, enter the opposite corner
– dX: 41, dY: 0, dZ: 1, Press the Enter key
– Change the name of resulting sheet to Plate and color to Orange
– Change the material of the object to cast_iron
Step06 Create Solution Region 創建解算區域
– Select the menu item Draw-> Rectangle
1. Using the coordinate entry fields, enter the position of rectangle
– X: 0, Y: 0, Z: -100, Press the Enter key
2. Using the coordinate entry fields, enter the opposite corner
– dX: 120, dY: 0, dZ: 200, Press the Enter key
– Change the name of resulting sheet to Region
Step07 Assign Excitations 創建激勵
• Assign Excitation
– Press Ctrl and select all Coils from history tree
– Select the menu item Maxwell 2D -> Excitations -> Assign -> Current
– In Current Excitation window,
• Base Name: Current
• Value: 125 A
• Type: Solid
• Ref. Direction: Positive
• Press OK
注意:選擇"Solid "指定將考慮線圈中的渦流效應。另一方面,如果選擇"Stranded ",則僅會計算出直流電阻,而不會考慮線圈中的交流電影響。當趨膚深度比絞合導體的厚度大得多時,例如使用利茲線時,絞合是合適的。注意,在兩種情況下,都將計算板中的渦流效應。
Step08 Assign Boundary and Parameters 創建邊界和參數
• Assign Boundary
– Select the object Region from history tree
– Select the menu item Edit -> Select ->All Object Edges
– Select the menu item Maxwell 2D -> Boundaries -> Assign -> Balloon
– In Balloon Boundary window,
• Press OK
注意:在對稱軸上,將自動跳過"氣球邊界"分配,這也可以通過選擇不在對稱軸上的區域的邊緣來實現。
• Assign Matrix Parameters
– Select the menu item Maxwell 2D -> Parameters -> Assign -> Matrix
– In Matrix window,
• For all current Sources
– Include: þ Checked
• Press OK
Step09 Analyze 分析
• Create an analysis setup:
– Select the menu item Maxwell 2D -> Analysis Setup -> Add Solution Setup
– Solution Setup Window:
1. General Tab
– Maximum Number of Passes: 15
2. Solver Tab
– Adaptive Frequency: 500 Hz
3. Click the OK button
•Start the solution process:
1. Select the menu item Maxwell 2D -> Analyze All
Step10 Solution Data 結果數據
• View Solution Information
– Select the menu item Maxwell 2D -> Results -> Solution Data
• To view Convergence
– Select the Convergence tab
• To View Impedance matrix
– Select Matrix tab
– By default, the results are displayed as [R,Z] but can be also shown as [R,L] or as coupling coefficients.
Convergence:收斂性
阻抗矩陣
RL矩陣
Flux Linkage 磁鏈
Inductive Coupling Coefficient:電感耦合系數
Step11 Compute Power Loss 計算功率損耗
• Compute Total Power Loss in the Plate
– Select the menu item Maxwell 2D > Fields > Calculator
– In Fields Calculator window,
• Select Input > Quantity > OhmicLoss
• Select Input > Geometry
– Select Volume
– Select Plate
– Press OK
• Select Scalar > Integral > RZ
• Select Output > Eval
所以在Plate上的損耗大約是260W
Step12 Create Field Plots 創建場圖
• Plot Mesh
– Select the menu item Edit > Select All
– Select the menu item Maxwell 2D > Fields > Plot Mesh
– In Create Mesh Plot window, press Done
• Plot Flux Lines
– Select the menu item Edit > Select All
– Select the menu item Maxwell 2D > Fields > Fields > A > Flux _Lines
– In Create Field Plot window, Press Done
注意,由於磁力線是磁性的,因此磁力線被吸引到平板上。而且,由於板上有渦電流流動,因此在板上存在集膚效應。由圖可以看出,極板上的磁力線分布不均勻,存在集膚效應
Step13 Create Field Plots (Contd…)
• Plot Current Density Scalar on Plate
– Select the sheet Plate from history tree
– Select the menu item Maxwell 2D Fields > Fields > J > JAtPhase
– In Create Field Plot window, Press Done
• Plot Current Density Scalar on Coils
– Press Ctrl and select all coils from history tree
– Select the menu item Maxwell 2D > Fields > Fields > J > JAtPhase
– In Create Field Plot window, Press Done
Step14 Plot Ohmic Loss Distribution
• Plot Ohmic Losses
– Press Ctrl and select all coils and Plate
– Select the menu item Maxwell 2D > Fields > Fields > Other > Ohmic_Loss
– In Create Field Plot window, Press Done
• Modify Plot Attributes
– Double click on the Legend to modify plot
– In the window,
• Scale tab
– Select Log
• Press Apply and Close
Step15 Plot Current Density Vectors
• Plot Current Density vectors
– Select the sheet Plate from history tree
– Select the menu item Maxwell 2D >Fields >Fields > J > J_Vector
– In Create Field Plot window, Press Done
– Double click on the Legend to modify plot
– In the window,
• Plots tab
– Plot: Change to J_Vector1
– Change Vector plot spacing
• Min: 0.5
• Max: 0.5
• Press Apply and Close
• Animate Plot
– Select the Vector plot from Project Manager tree, right click and select Animate
– In Setup Animation window,
• Press OK with default settings
– A window will appear to start, stop, pause or save the animation
Step16 將解算頻率設置為1e-6Hz仿真DC情況下的情況
磁力線:
由圖可以看出,在DC情況下,導體中的磁力線分布均勻,基本不存在集膚效應。